Optoelectronic SMT and Machine Tool Equipment Data Acquisition Project

Aug,01,2025 << Return list

1 Project Background

With the rapid development of Internet of Things (IoT) technology, Pujiang XX Optoelectronic Technology Co., Ltd., as a leading company in the field of LED display and lighting, is actively embracing digital transformation. By introducing the IoT platform and cooperating with the MES system to optimize production processes, improve product intelligence, and develop new business models, it hopes to maintain its leading position in the fierce market competition .

2 Project requirements and on-site investigation

Collect equipment process parameters, build an intelligent and digital workshop together with the MES system, and display the workshop status in real time through the dashboard .

Factory situation:

Equipment utilization is low , there is a lack of real-time monitoring and early warning mechanisms, problems are not discovered and solved in a timely manner, quality is difficult to control, and there are no good ways to improve efficiency.

1 Project Background

2 Project requirements and on-site investigation

Collect equipment process parameters, build an intelligent and digital workshop together with the MES system, and display the workshop status in real time through the dashboard .

Factory situation:

Ø Injection workshop

Ø SMT workshop:

Ø Wave soldering equipment:

Data acquisition equipment list:

Serial number	Equipment No.	Device Name	model	Customer needs	Data Acquisition Solution	Networking
1	PSC170027	Lead-free computer hot air reflow	FLW-KR1060	Temperature in temperature zone, ambient temperature, actual temperature	ORC Identification Collection	wireless
2	PSC170028	Lead-free computer hot air reflow	FLW-KR1060	Temperature in temperature zone, ambient temperature, actual temperature		wireless
3	PSC170029	Lead-free computer hot air reflow	FLW-KR1060	Temperature in temperature zone, ambient temperature, actual temperature		wireless
4	PSC220018	Reflow	JTR-1000(10 temperature zones)	Temperature zone set temperature, actual temperature of temperature zone		wireless
5	PSC170272	Full hot air reflow oven	HS-0802	Temperature in temperature zone, ambient temperature, actual temperature	http protocol collection	wireless
6	PSC170335	Wave Soldering	E-FLOW-350	Process parameters	http protocol collection	wireless
7	PSC200076	Injection molding machine	JM258T	Process parameters	Zhenxiong gateway modbusTCP protocol collection	wireless
8	PSC170317	Injection molding machine	JM328-MK6 Chen Hsong	Process parameters		wireless
9	PSC170752	Injection molding machine	JM168-MK6	Process parameters		wireless
10	PSC170753	Injection molding machine	JM258-MK6	Process parameters		wireless
11	PSC200016	Injection molding machine	JM168-MK6	Process parameters		wireless
12	PSC200017	All-electric injection molding machine	VE1500	Process parameters	opcua protocol collection	wireless
13	PSC200075	Injection molding machine	VE1500	Process parameters		wireless
14	PSC170847	Injection molding machine	VE1500	Process parameters		wireless
15	PSC170905	Injection molding machine	VE1900	Process parameters		wireless
16	PSC200077	Injection molding machine	PT400	Process parameters	SCPI command format serial port acquisition	wireless
17	PYQ230003	LCR digital bridge	ZX8516B-1X	Process parameters		wireless
18	PYQ230004	Leakage Current Tester	ZX6589-800V	Process parameters		wireless
19	PYQ190012	Power Meter	AWE1611 Zhaoqing Aite	Process parameters	modbusRTU protocol acquisition	wireless
20	PYQ190013	Power Meter	AWE1611 Zhaoqing Aite	Process parameters		wireless
twenty one	PYQ190015	Power Meter	AWE1611 Zhaoqing Aite	Process parameters		wireless
twenty two	PSC240078	Injection molding machine	AZ300T-S529	Process parameters	modbusTCP protocol collection	wireless

3 Data acquisition architecture

The data of Anteng injection molding machines, Haitian Zhafir injection molding machines and Chen Hsong injection molding machines are directly connected to Kingview;

Reflow and wave soldering equipment uses OCR recognition technology to connect data to KingView via MQTT protocol

LK injection molding machines and performance testers collect data through private protocols and connect the data to Kingview via the MQTT protocol.

4 Data display

5 Data storage and display

u Data is written to the SQL Server database

u Kingview data display

6 Equipment List

Serial number	Equipment No.	Device Name	model	Customer needs	Data Acquisition Solution	Networking	Is it connected?
1	PSC170027	Lead-free computer hot air reflow	FLW-KR1060	Temperature in temperature zone, ambient temperature, actual temperature	ORC Identification Collection	wireless	yes
2	PSC170028	Lead-free computer hot air reflow	FLW-KR1060	Temperature in temperature zone, ambient temperature, actual temperature		wireless	yes
3	PSC170029	Lead-free computer hot air reflow	FLW-KR1060	Temperature in temperature zone, ambient temperature, actual temperature		wireless	yes
4	PSC220018	Reflow	JTR-1000(10 temperature zones)	Temperature zone set temperature, actual temperature of temperature zone		wireless	yes
5	PSC170272	Full hot air reflow oven	HS-0802	Temperature in temperature zone, ambient temperature, actual temperature	http protocol collection	wireless	yes
6	PSC170335	Wave Soldering	E-FLOW-350	Process parameters	http protocol collection	wireless	yes
7	PSC200076	Injection molding machine	JM258T	Process parameters	Zhenxiong gateway modbusTCP protocol collection	wireless	yes
8	PSC170317	Injection molding machine	JM328-MK6 Chen Hsong	Process parameters		wireless	yes
9	PSC170752	Injection molding machine	JM168-MK6	Process parameters		wireless	yes
10	PSC170753	Injection molding machine	JM258-MK6	Process parameters		wireless	yes
11	PSC200016	Injection molding machine	JM168-MK6	Process parameters		wireless	yes
12	PSC200017	All-electric injection molding machine	VE1500	Process parameters	opcua protocol collection	wireless	yes
13	PSC200075	Injection molding machine	VE1500	Process parameters		wireless	yes
14	PSC170847	Injection molding machine	VE1500	Process parameters		wireless	yes
15	PSC170905	Injection molding machine	VE1900	Process parameters		wireless	yes
16	PSC200077	Injection molding machine	PT400	Process parameters	SCPI command format serial port acquisition	wireless	yes
17	PYQ230003	LCR digital bridge	ZX8516B-1X	Process parameters		wireless	yes
18	PYQ230004	Leakage Current Tester	ZX6589-800V	Process parameters		wireless	yes
19	PYQ190012	Power Meter	AWE1611 Zhaoqing Aite	Process parameters	modbusRTU protocol acquisition	wireless	yes
20	PYQ190013	Power Meter	AWE1611 Zhaoqing Aite	Process parameters		wireless	yes
twenty one	PYQ190015	Power Meter	AWE1611 Zhaoqing Aite	Process parameters		wireless	yes
twenty two	PSC240078	Injection molding machine	AZ300T-S529	Process parameters	modbusTCP protocol collection	wireless	yes

7 Project Implementation Results

Through the deep integration of IoT data collection and MES system, the workshop has successfully achieved digital transformation and upgrading. It has solved the problems of low efficiency, high cost and difficult management in the traditional manufacturing model and realized the digitalization and intelligence of the production process. Through real-time data collection, analysis and optimization, the workshop can improve production efficiency, reduce costs and improve quality.

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